The vertical cuttings dryer is a machine designed to reduce the operator’s total fluids cost and limit waste disposal volumes. This is achieved by directly recovering the fluids from the cuttings, and by recovering any weighted mud from the shaker screens avoiding that it can be lost due to a failure of the shaker, a movement of the rig or the occlusion of the screen. The machine helps meet certain fluid-on-cuttings discharge requirements that must be abided by.
Vertical Centrifuge is the ideal product for oil based drilling waste management. A stainless steel screen bowl traps “wet” solids and accelerates them up to 820 RPM with G force up to 360. Liquid is forced through the screen bowl openings, while “dry” solids are extracted by the angled flights attached to the cone, which rotates slightly less slowly than the bowl.
The Vertical Centrifuge (VC) is a continuous screen type centrifuge with automatic feed control designed for liquid-solid separation. The Vertical Centrifuge (VC) is designed to recover the liquid phase of the drilling fluid from drilled solids by exposing the latter to very high centrifugal acceleration forces which improve fluid separation from the drill cuttings. By further clarifying the costly liquid phase which can be returned to the active drilling mud system, the machine helps save money on the expensive drilling fluids. Often shaker screens get clogged and, as a result, expensive mud is lost overboard. The Vertical Centrifuge (VC) system catches any lost mud and returns it to the active mud system. The recovery systems work well with diesel, mineral and synthetic oil based mud.
2015年9月15日星期二
The Major Benefit of the Hi G dryer Technology
Hi-G dryer is also can be used for oil based mud drilling waste treatment; vice versa, vertical cuttings dryer can also be used for water based mud drilling cuttings management. Based on this, KOSUN design it's vertical centrifuge which can be used for both WBM and OBM drilling waste treatment.
The hi-g dryer independently developed and manufactured by KOSUN features with high G-force vibration intensity (adjustable) and excellent screening and drying effect. The frame angle can be adjusted from -1° to +5° via AWD angle adjustment system in continuous operation state. The liquid ratio of drilling cuttings can be reduced to below 10% after treatment, significantly reducing drilling waste discharge costs.
The major benefit of the Hi G dryer technology, sometimes overlooked, is the elimination of whole mud losses from the shaker. This historically has ensured that the shakers were never run at their optimum capacity and thus the solids control system efficiency was adversely affected. Incorporating the Hi G dryer down steam allows the shakers to be run close to maximum capacity without the concern of whole mud losses.
Hi-G Dryer is also referred to as drying shaker. Besides, Vertical Centrifuge, screw conveyor, decanter centrifuge, screw pump and other auxiliary equipment can also be effectively used for drilling waste disposal.
The hi-g dryer independently developed and manufactured by KOSUN features with high G-force vibration intensity (adjustable) and excellent screening and drying effect. The frame angle can be adjusted from -1° to +5° via AWD angle adjustment system in continuous operation state. The liquid ratio of drilling cuttings can be reduced to below 10% after treatment, significantly reducing drilling waste discharge costs.
The major benefit of the Hi G dryer technology, sometimes overlooked, is the elimination of whole mud losses from the shaker. This historically has ensured that the shakers were never run at their optimum capacity and thus the solids control system efficiency was adversely affected. Incorporating the Hi G dryer down steam allows the shakers to be run close to maximum capacity without the concern of whole mud losses.
Hi-G Dryer is also referred to as drying shaker. Besides, Vertical Centrifuge, screw conveyor, decanter centrifuge, screw pump and other auxiliary equipment can also be effectively used for drilling waste disposal.
2015年9月9日星期三
Difference Between the Shaker Screen and Hi-G Dryer
Hi-G Cuttings Dryer shares the same construction with shale shaker except its base height. The base of High-G Dryer is bigger than shale shaker. The difference between the shaker screen and Hi-G Dryer focuses their processing materials shale shaker processes the drilling mud and the High-G dryer deals with discharged drilling waste separated by solids control equipment.
The drying shaker is actually a vibrating dryer sieve, pour shelves 10 °, in order to reduce the loss of liquid. 4 vibrating screen mesh using a three-dimensional detail of the waveform screen, instead of the conventional flat-line screen, three-dimensional structure allows the force of gravity down into the oncoming solid fold groove, away from the projection area, from each of the a fold of the upper solids separation. By thus increasing the amount of fluid, not drown the convex portion, the convex portion to increase the fluid flow capacity. Two layers of fine screen cloth is attached to the upper layer of coarse screen cloth, three screen cloth bonded together, made of corrugated and then bonded to the openings of the board. Waveform overlay screen area than ordinary flat screen area increased by about 40%, compared with flat screen about 2 to 3 fine sieve size. Fluid-handling capacity increased by 70% and not prone to clogging, the treatment effect is very good.
Zero waste discharge still remains a bit away after going through the previous four steps, therefore solidification, thermal desorption, cuttings reinjection and biodegradation will be utilized to push towards the goal as the last step.KOSUN Hi-G Dryer can recover water- and oil-based mud in drill cuttings with fluid phase down below 10% and remarkable reduction on waste discharge cost. It is especially good at managing oil-based drill cuttings.
The drying shaker is actually a vibrating dryer sieve, pour shelves 10 °, in order to reduce the loss of liquid. 4 vibrating screen mesh using a three-dimensional detail of the waveform screen, instead of the conventional flat-line screen, three-dimensional structure allows the force of gravity down into the oncoming solid fold groove, away from the projection area, from each of the a fold of the upper solids separation. By thus increasing the amount of fluid, not drown the convex portion, the convex portion to increase the fluid flow capacity. Two layers of fine screen cloth is attached to the upper layer of coarse screen cloth, three screen cloth bonded together, made of corrugated and then bonded to the openings of the board. Waveform overlay screen area than ordinary flat screen area increased by about 40%, compared with flat screen about 2 to 3 fine sieve size. Fluid-handling capacity increased by 70% and not prone to clogging, the treatment effect is very good.
Zero waste discharge still remains a bit away after going through the previous four steps, therefore solidification, thermal desorption, cuttings reinjection and biodegradation will be utilized to push towards the goal as the last step.KOSUN Hi-G Dryer can recover water- and oil-based mud in drill cuttings with fluid phase down below 10% and remarkable reduction on waste discharge cost. It is especially good at managing oil-based drill cuttings.
2015年9月8日星期二
KOSUN Drilling Waste Treatment Technology and Equipment
KOSUN solids control is just your right choice to talk with for the solution of drilling waste management, even though we can not provide the service of drilling waste disposal, we can provide the right equipments for you to do the service, including decanter centrifuge, drying shaker, vertical cuttings dryer, drill cuttings collection box, screw conveyor, centrifuge platform, vacuum unit, feeding pump, and mud tank.
The most popular drilling waste management used for solids control factory,we also have different API mesh size available in Houston warehouse,we can deliver equipment to every country,we have exported to many country,KOSUN equipments can do a series job for drilling cuttings management, firstly we use Hi-G shaker to dry the drilling cuttings and recycle a small part of the drilling fluids for re-use. Most of the drilling cuttings are dried and transferred to vertical cutting dryer by screw conveyor.
Situation foreign oil Drilling Waste Treatment technology and equipment, and analyzes the development trend of cuttings processing technology, combined with the application of China’s oil Drilling Waste Treatment processing technology, vertical centrifuge is recommended that China should seize the opportunity to concentrate, focus, full play to China advantages of petroleum equipment manufacturing industry, VERTI-G cuttings dryer accelerate the pace of development of cuttings treatment technology and equipment, and narrow the technology gap between the developed countries, to strengthen key technology research, the development of efficient domestic drilling cuttings processing equipment.
The most popular drilling waste management used for solids control factory,we also have different API mesh size available in Houston warehouse,we can deliver equipment to every country,we have exported to many country,KOSUN equipments can do a series job for drilling cuttings management, firstly we use Hi-G shaker to dry the drilling cuttings and recycle a small part of the drilling fluids for re-use. Most of the drilling cuttings are dried and transferred to vertical cutting dryer by screw conveyor.
Situation foreign oil Drilling Waste Treatment technology and equipment, and analyzes the development trend of cuttings processing technology, combined with the application of China’s oil Drilling Waste Treatment processing technology, vertical centrifuge is recommended that China should seize the opportunity to concentrate, focus, full play to China advantages of petroleum equipment manufacturing industry, VERTI-G cuttings dryer accelerate the pace of development of cuttings treatment technology and equipment, and narrow the technology gap between the developed countries, to strengthen key technology research, the development of efficient domestic drilling cuttings processing equipment.
2015年9月5日星期六
KOSUN Drilling Waste Management Processing Flow Line
KOSUN DWM Solids Control launched a relative solution by the integration of domestic,and foreign drilling waste management experience and methods as well as the consideration of drilling waste production process. KOSUN drilling waste management systems can treat oil base mud, water base mud. It’s obvious to know, in order to get a better separating performance we need to treat the oil base mud and water base mud separately. KOSUN waste management systems are composed of cuttings dryer and decanter centrifuge.
Drilling Waste Management Processing Flow Line:
The waste cuttings discharged from the primary shale shaker and mud cleaner is delivered to the cuttings dryer or Hi G dryer shaker through screw conveyor or Vacuum pump. The filtrate and solid would be separated in the cuttings dryer and dryer shaker. The drier solids out from this 2 device would be environmental friendly to discharge directly or transported off-site for further treatment. The liquid is transferred by screw pump to the high speed centrifuge to remove the much fine solids. There may need flocculation process to let the extreme fine solid gather together for easy separation in decanter centrifuge.
DWM control was formed in 2010 to provide Solids Control and Environmental Solutions; addressing a growing need within the industry. Since then, we have grown to meet our customers' requests and today, we are pleased to provide a much wider drilling waste management equipment in addition to our Solids Control and Environmental customers. From Drilling to Production, we have you covered! In each facet of our business, we strive for perfection and accept nothing less. It is this performance driven culture that has made DWM solids control equipment are the best suited firm for all of our environmental customers needs.
Drilling Waste Management Processing Flow Line:
The waste cuttings discharged from the primary shale shaker and mud cleaner is delivered to the cuttings dryer or Hi G dryer shaker through screw conveyor or Vacuum pump. The filtrate and solid would be separated in the cuttings dryer and dryer shaker. The drier solids out from this 2 device would be environmental friendly to discharge directly or transported off-site for further treatment. The liquid is transferred by screw pump to the high speed centrifuge to remove the much fine solids. There may need flocculation process to let the extreme fine solid gather together for easy separation in decanter centrifuge.
DWM control was formed in 2010 to provide Solids Control and Environmental Solutions; addressing a growing need within the industry. Since then, we have grown to meet our customers' requests and today, we are pleased to provide a much wider drilling waste management equipment in addition to our Solids Control and Environmental customers. From Drilling to Production, we have you covered! In each facet of our business, we strive for perfection and accept nothing less. It is this performance driven culture that has made DWM solids control equipment are the best suited firm for all of our environmental customers needs.
2015年9月2日星期三
Vertical Cuttings Dryer System for Drilling Waste Management
VERTI-G cuttings dryer is a machine designed to reduce the operator’s total fluids cost and limit waste disposal volumes. This is achieved by directly recovering the fluids from the cuttings, and by recovering any weighted mud from the shaker screens avoiding that it can be lost due to a failure of the shaker, a movement of the rig or the occlusion of the screen. The machine helps meet certain fluid-on-cuttings discharge requirements that must be abided by.
The drying shaker is designed and manufactured to work safely. This large high-speed rotating machine requires care and understanding for maximum safety. Unsafe practice in maintenance and operation will cause conditions, which are hazardous to both personnel and property.
The vertical centrifuge independently developed and manufactured by KOSUN features with mature performance, including super strong separation ability. With top feeding mode and built-in high speed centrifuge drum, it can achieve the maximum handling capacity of 60T/h, and the OOC of drilling cuttings after treatment is lower than 5%.
The vertical cuttings dryer system catches any lost mud and returns it to the active mud system. The recovery systems work well with diesel, mineral and synthetic oil based mud. The system has proven to be more efficient with synthetic systems due to the ease of oil separation from larger cuttings. Synthetic systems also have a higher mud value, which makes the machine more attractive from an economical point of view. In addition, the system reduces the amount of wastes at the rig site and the resulting disposal costs.
The drying shaker is designed and manufactured to work safely. This large high-speed rotating machine requires care and understanding for maximum safety. Unsafe practice in maintenance and operation will cause conditions, which are hazardous to both personnel and property.
The vertical centrifuge independently developed and manufactured by KOSUN features with mature performance, including super strong separation ability. With top feeding mode and built-in high speed centrifuge drum, it can achieve the maximum handling capacity of 60T/h, and the OOC of drilling cuttings after treatment is lower than 5%.
The vertical cuttings dryer system catches any lost mud and returns it to the active mud system. The recovery systems work well with diesel, mineral and synthetic oil based mud. The system has proven to be more efficient with synthetic systems due to the ease of oil separation from larger cuttings. Synthetic systems also have a higher mud value, which makes the machine more attractive from an economical point of view. In addition, the system reduces the amount of wastes at the rig site and the resulting disposal costs.
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